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In the modern industrial field, wheel hub motor, as key power equipment,its exquisite manufacturing process plays a decisive role in the performance, excellent stability, and long service life of motors. We wiprovide you with a detailed explanation of the production process of ZLTECH wheel hub motor, to ensure that you have a deeper understanding of our products.

1.Requirements and Design Phase

ZLTECH always prioritizes customer needs. Firstly, we will have in-depth communication with the customer to clarify the various parameter requirements of the motor, such as power, speed, voltage, current, and usage environment. Subsequently, our professional R&D team will use advanced software to design the motor structure based on these requirements, ensuring that the size, shape, and material selection of key components such as stator, rotor, bearings, and end caps are optimized.

2. Material preparation and procurement

To ensure high-quality production of motors, we strictly screen suppliers to ensure that the materials purchased, such as silicon steel sheets, enameled wires, bearings, end caps, insulation materials, etc., meet design requirements and industry standards. Before the materials are stored, we will conduct strict acceptance to ensure that each batch of materials meets the quality requirements.

3. Stator production process

As the core component of the motor, the production process of stator is particularly important. Our production process includes multiple steps, including PCB board insertion into wire racks, assembly of wire racks and silicon steel sheets, winding, tin dipping and welding of copper wires, and stator testing. Each process undergoes strict quality control to ensure stable and reliable stator performance.

4. Assembly process of stator section

We will precisely press the shaft into the semi-finished stator to ensure that it fits well with the stator, laying a solid foundation for subsequent steps.
Next, we will thread the power cord through the axis and connect it to the inside of the stator, ensuring stable transmission of electrical energy.

5. Assembly process of rotor part

In the assembly process of the rotor section, we strictly follow standardized processes to ensure product quality.

Firstly, we perform precise adhesive treatment on the motor casing and properly install the induction magnet to ensure stable and reliable magnetic performance of the motor. Next, the stator is firmly fixed on a specialized fixture and undergoes meticulous dispensing operations to enhance its structural strength. Through this series of rigorous process operations, we are committed to providing customers with high-quality rotor components.

6. The overall assembly process of the motor

In the assembly process of the motor, we first ensure that the stator and rotor parts are accurately assembled together to construct the core structure of the motor. In order to ensure that the performance of the motor meets the standards, we use professional motor calibration testing fixtures to conduct strict performance tests on the motor. In addition, we will also conduct noise testing on the motor to ensure that its noise is controlled within an acceptable range during operation. After passing the test, we will use a laser machine to carve a unique QR code on the back cover of the motor for easy traceability and management. Finally, we will apply glue to the output shaft hole to further improve the sealing and durability of the motor. Through this series of meticulous assembly and testing processes, we are committed to providing customers with high-performance and reliable motor products.

7. Performance testing and quality sampling

To ensure that the performance of the motor meets the design requirements, we will conduct multiple rounds of performance testing, including motor calibration testing, noise testing, etc. At the same time, we will also conduct quality inspections to ensure that each motor meets production standards and customer requirements.

8. Packaging and Shipping

For motors that pass the inspection, we will carry out professional packaging treatment to ensure that they will not be damaged during transportation and storage. We focus on the selection of packaging materials and the improvement of packaging technology to ensure that the motor remains in good condition when it reaches the customer’s hands.

Through the detailed introduction of the above production process, I believe you have gained a deeper understanding of the production of Zhongling Technology’s wheel hub motors. We are always committed to providing customers with high-quality and high-performance motor products, and look forward to establishing a long-term and stable cooperative relationship with you.